Freezing of water in supply ventilation air heaters.
Freezing of water in air heaters air heaters are the main problem during the winter operation of supply ventilation. Defrosting the air heater of the supply ventilation unit entails a major overhaul of the heat exchanger: dismantling, soldering the rolls, checking the tightness and pressure testing. In addition, hot water leaks can damage objects in adjacent areas of the building.
WE PRODUCE DELIVERY AND INSTALLATION OF WATER HEATERS, REPAIR AND AUTOMATION OF CONTROL AND PROTECTION OF SUPPLY VENTS SYSTEMS. Calling the foreman to the object for inspection, determining the repair of leaks and tightness of heat exchangers, selection and delivery of new equipment: 3.000-00 rubles with VAT.
Water heater for supply ventilation for rectangular ducts - price
measures to prevent defrosting of air heaters
In our experience, water heaters and water heaters freeze in winter when the temperature of the supplied hot water drops below +45 degrees and when the outside air temperature drops below -15 degrees, as well as in case of errors in installation and in case of faulty protective automation. It is necessary to place the water heater as far as possible from the intake grille and from the main wall; it is necessary to check the serviceability of the air valve and the electric drive, which must reliably block the air duct when the fan stops. The supply water temperature sensor and the air temperature sensor behind the heat exchanger must send a signal to the controller to turn off the fan and close the air valve at a temperature lower than +5 degrees. The circulation pump for supplying hot water to the heater must always be switched on in winter. In the event of an emergency shutdown of the power supply for the ventilation unit and when placing the heater in an unheated room of the ventilation chamber, it is required to drain the water from the heater to prevent defrosting.
An example of additional measures against water freezing in air heaters can be the installation of a self-heating flexible cable on the surface of the fins of the heat exchanger inside the ventilation unit, which allows heating the surface of the heat exchanger and maintains a positive temperature inside the ventilation unit during system downtime, for example, at night and on weekends. As a rule, the peak of frost occurs at night and if the ventilation chamber is not heated, for example, it is located in the attic of a building, there is a real threat of ice formation in the heat exchanger.
In the photo: Nelson C LT 23 JT self-regulating cable to protect the heat exchanger from defrosting when the ventilation system is idle. This cable is widely used by installation firms also to protect condensate drain from air conditioners. Note that this is an additional measure, and can guarantee the integrity of the heater only if the protective automatics and air valve are in good working order, as well as timely maintenance and cleaning of the air filter.
Water heaters for round air ducts - price.
Investigation of water freezing in air heaters
We suggest that you familiarize yourself with a deeper scientific study of the issue of defrosting water heaters in the article "SKV (SV) air heaters and freezing of water in them: the Achilles heel of systems ..." Doctor of Technical Sciences, Professor, member of the Presidium of NP "AVOK-North-West" Sotnikov A. G.
Download "SKV (SV) air heaters and freezing of water in them: the Achilles heel of systems ..." A.G. Sotnikov
I am also a student of Anatoly Gennadievich. Anatoly Gennadievich Sotnikov - Doctor of Technical Sciences, Professor of the Department of Air Conditioning. He worked at LTIHP from 1968 to 2007. Conducted a large scientific and pedagogical activity, which he combined with practical work, was a scientific consultant for CJSC "Air Conditioning Service" and the author of technical solutions for many objects, such as the SLE of the Benois GRM Corps, the Zubovsky building of the Catherine Palace, etc. Author of monographs: “Automation of SLE and ventilation ”,“ Autonomous and special SLE ”,“ Processes, devices and systems KV and V ”in 3 volumes, published in 2012 two-volume“ Design and calculation of SV and SLE ”and others.
Maintenance and repair of heat exchangers
Any heat exchange equipment one day develops its resource and must be replaced. Scheduled preventive maintenance helps to significantly increase the service life of the air heaters. It is enough to comply with only two conditions: regular maintenance and timely repair and replacement of components. will draw up a maintenance schedule for you, calculate the cost of consumables and schedule the replacement of heat exchangers. These measures will not only significantly extend the life of your equipment, but also save you from accidents and related unnecessary costs. The specialists of our service center will answer all your questions.
Repair of heat exchangers of the ventilation system
Ecolife provides a full range of services for the maintenance and repair of ventilation heat exchangers in all types of buildings and structures on the territory of Moscow and the Moscow Region.
Ventilation system diagnostics
The frequency of maintenance of ventilation systems is not established by the standard. However, for all types of premises, any equipment and conditions of its operation, scheduled diagnostics are provided at least twice a year.
An urgent examination is carried out in the following cases: • increased noise, the appearance of extraneous noise; • failures in the operation of automation; • the appearance of extraneous odors; • decrease in system power and performance; • other noticeable changes.
The causes of the most frequent malfunctions are defrosting of the heater, exit from the standing fan and overheating of the heater. In the first case, the automatic system itself stops the operation of the heat exchanger, the fan and the heater fail, usually due to improper operation and systematic violation of the rules of use.
Stages of repair of the air heater of the ventilation system
The stages of repair work are determined on the spot after finding out the reasons for the breakdown. The model of the heat exchanger, operating conditions, degree of damage and other factors are taken into account.
The order of work at breaks: 1. diagnostics of damage using pressure testing, analysis of breaks and the entire scope of work; 2.Soldering damage with hard solder patches; 3. repair or replacement of damaged rolls; 4. check for tightness of soldering by crimping; 5. test check of the operation of the entire system and its launch.
If necessary, in parallel with the repair work, the foremen carry out cleaning and disinfection, check the fittings for leaks, change gaskets, repair safety and non-return valves, and regulate water distribution devices. Repair is considered cost-effective if its cost does not exceed 30% of the total price of the heat exchanger, otherwise the equipment must be replaced.
Heater repair cost
The total cost is determined by the following factors: • the nature of the damage; • service life; • costs of components; • labor input and complexity of repair.
The cost of repairing a plate heater is the less, the sooner you notice a drop in performance and ask for help.The sooner you call the foreman, the less repairs will cost. The cost of repairs is significantly reduced by periodic preventive maintenance carried out according to a clear schedule, scheduled repairs and timely replacement of worn parts. The more precisely the maintenance schedule is met, the higher the likelihood of a long, uninterrupted service of the equipment.
When replacing, only original components from official suppliers are used. The craftsmen who disassemble and install the equipment have specialized education and extensive practical experience in repair work. The service complies with all the manufacturer's instructions and technological regulations.
The availability of spare parts in the warehouse saves time for delivery from the official manufacturer and significantly reduces the time for repair and maintenance work. All types of work and spare parts are covered by a guarantee.
The specialists of Ecolife LLC visit the object and carry out diagnostics and calculations on the spot for each specific heater model, individually solving the problem of each client.
water heater for supply ventilation
Water heaters for supply ventilation we deliver from a warehouse in St. Petersburg, we provide delivery in the Leningrad region. E-mail :. Ventilation heat exchangers ...
A water heater for ventilation is designed and supplied in the size of the duct and the available power of water heating, namely, in accordance with the temperature of the incoming water and return, as the design calculation rules, the parameters of hot water are 95/70 degrees. But in life, hot water for ventilation air heaters is supplied from the general district CHP and the temperature there is below the required water, so you have to operate the supply system at a lower fan speed. In some cases, in factories or in buildings with their own thermal power plants, it is possible to use technological hot water specifically for ventilation and heating systems with a constant temperature of 90 degrees and above throughout the autumn and winter.
TYPES OF AIR HEATERS FOR VENTILATION AND AIR CONDITIONING SYSTEMS
CALORIFERS; DUCT HEATERS; RECUPERATORS
CIRCULATION OF THE HEATING AGENT IN THE HEATING SYSTEMS
WATER FAN HEATERS
SUPPLY VENTILATION UNITS
SOLDERING OF CALORIFIERS, REPAIR OF COPPER-ALUMINUM WATER HEATERS AND COOLERS
We carry out:
- brazing of copper pipes of water heaters and coolers (air heaters)
- soldering heat exchangers
- soldering water heaters and coolers
- repair of air heaters
- repair of heat exchangers
- repair and brazing of cooling tower heat exchangers, air coolers, air heaters, air curtains, etc.
Soldering of heaters that are out of order as a result of freezing of the coolant inside the heater tubes.
Features of the work
The company's specialists will quickly determine the reason for the failure of the ventilation heaters, carry out repairs and advise on further operation. Among the most common reasons for the breakdown of water heaters in a ventilation system are incorrect use of the coolant, non-observance of equipment operation parameters and malfunctions in the operation of automation. Repairs include:
- Hydraulic flushing. Using special equipment, cleaning agents and chemicals, we perform hydrodynamic flushing. During the procedure, we remove rust, scale, small dirt. We also remove dust, dirt and dust from the outer surfaces of the device, clean the intertubular spaces.
- Replacement of plates or soldering. In case of corrosive formations that allow visual detection of leaks, we replace individual plates or eliminate the defect by welding. Along the way, we align the dents on the ribs with a comb.
- Crimping.We test the system with overpressure for tightness and strength to make sure it is ready for use.
Frost protection for air heaters
During the cold period of the year, the coolant, water or condensate, can freeze in the pipes of the operating air heater. Heaters with a parallel connection for the heating medium are exposed to the greatest risk of freezing.
Freezing reasons
:
1) low speed of movement of water through the tubes;
2) overestimated heating surface area of the air heater;
3) in air heaters with a tube diameter less than 10 mm, a blockage can cause the coolant to freeze.
The authors of [3] noted the causes of freezing and possible ways to eliminate it.
Reasons for low velocities of water movement through the tubes of air heaters
:
- the use of one-way heaters for the "water" heat carrier;
- application of quantitative regulation of heat transfer from the heating coil by installing a flow control valve on the return line.
The valve on the return line regulates the temperature of the air supplied to the room. If significant heat surpluses enter the room, the valve can reduce the flow rate of the coolant to an unacceptably low value.
To avoid unwanted freezing of water is possible as follows:
- use only multi-pass heaters for the "water" coolant;
- select air heaters in such a way that the water velocity in the tubes is equal to or greater than 0.12 m / s;
- to regulate the heat transfer of air heaters using a mixing pump, which makes it possible to switch to high-quality heat transfer control.
An effective way to combat coolant freezing (the so-called "defrosting") is a bypass valve. Some heater models have a built-in bypass valve. These models should be preferred.
Cleaning the water supplied to the air heater in a mud filter prevents clogging of the pipes and is an essential measure against freezing of water in them. For the same purpose, the tubes of the heaters should be washed once every 2-3 years.
The current regulations provide for the installation of a circulation pump on each heating group. Shown in Fig. 10.7 piping of air heaters is used for air heaters of central installations, into which outside air enters during the cold season and there is a danger of freezing of the coolant in the heat exchangers [3].
Fig. 10.7. Scheme of connecting the heating unit of the supply chamber to the heating network with the installation of a circulation pump:
1 - circulation pump; 2 - two-way valve
with proportional control; 3 - shut-off ball valves;
4 - balancing valve; 5 - filter; 6 - check valve;
7 - showing dial gauge; 8 - showing dial thermometer; 9 - drain cock; 10 - sleeve for the return water temperature sensor; 11 - three-way valve with proportional
or discrete regulation
Diagram of the heat transfer control unit of an air heater with a three-way control valve 11
and circulation pump
1
provides high-quality regulation of the heat output of the air heater by changing the temperature of the coolant at the inlet to the air heater. For this, a control (three-way) valve is installed on the return pipeline.
11
proportional or discrete control with an electric drive. The hydraulic resistance of the return line is changed by a two-way valve with proportional control
2
... The return water is directed through the bulkhead to the supply pipeline, reducing the temperature of the water entering the air heater. A check valve is installed on the lintel
6
preventing the passage of hot water into the return pipe. The regulation of the hydraulic resistance of the supply pipeline during commissioning is carried out by a balancing valve
4
... Control valve
11
passes through the air heaters the amount of heat carrier required to heat the air to the set temperature according to the temperature schedule of heat release. This temperature is controlled by an air temperature sensor after the fan and is kept constant during the operation of the air heaters.
The reasons for the freezing of steam heaters can be: insufficient performance or incorrect installation of steam traps, a drop in steam pressure, a malfunction of the shut-off valves on the steam lines in front of the heaters. All this leads to the accumulation of condensate in the lower collecting box of the heaters and freezing at low temperatures.
It is possible to reduce the risk of condensate freezing in the case of a "steam" coolant by placing condensate traps at least 300 mm below the air heater pipes from which condensate drains, as well as removing condensate from the condensate traps into the condensate tanks by gravity.
17. Selection of air distributors
A necessary element of the calculation is to check the conformity of the geometric dimensions of the room served by one jet to the dimensions of the models for which the calculation formulas were obtained.
Air distribution calculation consists of several stages:
- selection of a general scheme for organizing air exchange in the room, which ensures the most rational use of the supply air in the absence of unventilated parts of the working area;
- selection of the type and number of supply and exhaust devices, their preliminary placement in the volume of the room; in order to reduce capital costs, it is necessary to establish the minimum required number of air diffusers;
- determination according to the current norms of permissible speeds
